Rollpacker auf Verschiebeanlage auf weißem Hintergrund
Roll-Packer Verschiebeanlage auf Wertstoffhof
blick auf eine Verschiebeanlage ohne Container
blick auf eine Verschiebeanlage
Roll-Packer Verschiebeanlage auf Wertstoffhof
blick auf eine Verschiebeanlage Roll-Packer im Container
blick auf eine Verschiebeanlage mit drei Containerstellplätzen
Hydraulikschlauch-Rolle der Verschiebeanlage
Wertstoffhof mit großer Roll-Packer Verschiebeanlage für mehr als zehn Container
blick auf eine Verschiebeanlage ohne Container mit zwei Walzenverdichter
Roll-Packer Verschiebeanlage mit zwei Walzenpressen
Rollpacker auf Verschiebeanlage auf weißem Hintergrund
Roll-Packer Verschiebeanlage auf Wertstoffhof
blick auf eine Verschiebeanlage ohne Container
blick auf eine Verschiebeanlage
Roll-Packer Verschiebeanlage auf Wertstoffhof
blick auf eine Verschiebeanlage Roll-Packer im Container
blick auf eine Verschiebeanlage mit drei Containerstellplätzen
Hydraulikschlauch-Rolle der Verschiebeanlage
Wertstoffhof mit großer Roll-Packer Verschiebeanlage für mehr als zehn Container
blick auf eine Verschiebeanlage ohne Container mit zwei Walzenverdichter
Roll-Packer Verschiebeanlage mit zwei Walzenpressen

Roll-Packer RPV 7700-VS Shifting system

Compaction in Multiple Containers in a row

If large quantities of bulky waste or recyclables need to be compacted in several open containers that can be placed in a row, the Roll-Packer transfer system is the ideal solution.
The BERGMANN transfer system is a modular rail-based construction and can be customized to meet specific customer requirements. Based on the original Roll-Packer principle, known for its reliability and quality, the transfer system can be used with any number of open containers. The cost savings from minimizing emptying trips are multiplied. More than 40 years of experience set standards in durability, stability, and ease of maintenance.

Similar to stationary Roll-Packers, the Roll-Packer transfer systems are available with hydraulic or electric roller drives. The continuous rolling motion of the heavy compaction drum constantly breaks up, shreds, and compacts the material being fed in, achieving an average compaction ratio of 3:1. Cost savings of up to 66% lead to a rapid return on investment for the system.

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Location: outside, stationary

Drive: Electric, Electrohydraulic

Location: Container site, Industrial company, Material yard, Supermarket, Wholesale market

Type of deployment: Stationary for multiple containers in a row

Type of waste:

The future in detail

Leitblanken für Abrollcontainer

Safe

The individual rail elements with foot stabilizers allow the containers to be positioned exactly where they are to be set up. This facilitates the handling of the container placement.

Hydraulik Einheit des Roll-Packer

Economical & quiet

Both the integrated electric motor and the hydraulic motor ensure reliable and efficient compaction. Transport costs are reduced by up to 65%. For those seeking to minimize noise emissions, the electric version with a base noise level of only 62 dB(A) is recommended.

Sicherheitsbedienstand beim Roll-Packer

Robust

Special steel construction which absorbs the highest torsional moments and thus protects joints and construction.

stationärer Walzenverdichter für Container

Reliable

Fewer wearing parts thanks to innovative electric drive. This reduces maintenance costs enormously. In addition, a very high drive torque can be achieved thanks to the electric direct drive.

Stromanschluss für Roll-Packer

User-friendly

All that is required for installation on site is a 400 V power connection, a level, paved concrete surface and roll-off containers with a minimum height of 2500 mm. Once the containers are installed, the roller compactor is easy to operate.

Video

The BERGMANN RPV 7700-VS compactor in action!

Learn how waste volumes are reduced, container volumes are optimally utilized, and costs are saved. Discover the details.

blick auf eine Verschiebeanlage

Description

Product name

Bergmann RP 7700-VS "Shifting system"

Manufacturer

Heinz Bergmann OHG, Von-Arenberg-Straße 7, D-49762 Lathen

Application

Stationary device for several open containers up to 7 meters long in a row

Drive

Electric: 4 kW / 400 V / 50 Hz
Hydraulic: 5 kW / 400 V / 50 Hz

Protection

32 A

Useful volume

Various roll-off containers with a height of min. 2500 mm to max. 2700 mm (optional 3100 mm), container length up to max. 7000 mm

Space requirement

We will create a drawing for your needs

Dead weight

approx. from. 4200 kg

Tested

CE

Types of waste

  • Cardboard
  • Paper
  • Slide
  • Green waste
  • Plastics
  • Bulky waste
  • Wooden crates
  • Pallets
  • Light scrap
  • and much more.

Location

  • Recycling center
  • Municipal waste disposal
  • Container spaces
  • Industrial companies
  • Wholesale markets
  • Food distribution centers
  • Waste sorting systems
  • Transfer stations
  • Recycling company
  • Wood processing industry

Equipment

  • Variably adjustable rolling time (compaction time)
  • Automatic or manual operation
  • Display of the operating status on the control keypad
  • Control keypad with “forward/reverse” for manual rolling path control
  • Operating hours counter
  • Electrical protection class IP 54 (dust-proof, splash-proof)
  • High-quality hydraulic pump (for hydraulic roller drive)
  • Car timer
  • Oil level monitoring (for hydraulic roller drive)
  • Oil cooler (for hydraulic roller drive)
  • Overload protection
  • And much more!

Special accessories

  • Cabin
  • Cabin landing with straight or side staircase
  • Special height for compaction in containers up to 3,100 mm
  • Extension set for additional container spaces
  • Automatic roll excavation after specified rolling time
  • Roller cleaning
  • Remote control
  • Special roller loading depending on waste type
  • Lubrication system for articulation points articulated mast/ oscillating arm
  • Oil heater for hydraulic oil, thermo-regulated, for operation below -10 degrees C
  • Central lubrication system
  • Special hydraulic unit to increase the rolling speed
  • Protection rating increased to IP 65 (dust-tight, protected against water jets) and much more
  • … ask for special designs

Mode of operation

  1. Open container before compaction, conventionally filled with cable drums.
  2. During compaction with the roll-packer displacement system, filling can continue continuously.
  3. The specially equipped compaction roller breaks, tears and compacts the waste.
  4. The result: compaction to a minimum of the original volume.

Technical properties

  • Continuous rolling motion with approximately 2 tons of rolling weight ensures constant breaking and tearing of the material structure, combined with high compaction force
  • Discharge weights of up to 10 tons of compacted pallets in a 35 m³ container
  • Special height available as an option for containers up to 3,100 mm high
  • Electric or hydraulic drive for minimal maintenance and maximum robustness
  • High processing capacity
  • Adjustable rolling time via timer
  • Hydraulic roller excavation
  • Control panel with forward/reverse for manual scroll path control
  • Low operating noise: 69.5 dB(A) for hydraulic, 62 dB(A) for electric version
  • Robust control via Siemens PLC
  • Compaction roller fitted with highly wear-resistant teeth
  • Easily accessible unit facilitates maintenance
  • Great stability with economical dead weight
  • CE certified
  • Completely Made in Germany by qualified and experienced employees

Economic efficiency

  • Utilization-optimized version of the RP 7700
  • Shortest amortization time through compaction on several containers – multiplication of the savings potential of a “normal” roll packer
  • Minimizing the amount of waste to a fraction of the original volume
  • Savings potential: Only the costs for every 3rd emptying trip of each container are incurred. This saves you up to 66% of your disposal costs, as the number of emptying trips is reduced to a minimum
  • Increase in container downtimes and availability times
  • Optimum utilization of the container space
  • With the Roll-Packer, you avoid having 70% air and only 30% waste transported by your waste disposal company. You even reverse the ratio!
  • The previous collection system remains in place
  • Pre-shredding, cutting, tearing or folding of large-volume filling material is no longer necessary
  • Large quantities of waste, even bulky waste, can be handled without any problems
  • The roll packer is particularly suitable for compacting pallets, bulky waste, cable drums, garden waste, voluminous and bulky waste and recyclable materials of all kinds
  • Continuous filling of the container even during the compaction process
  • Convenient and simple operation thanks to clear, robust pushbuttons
  • Low maintenance due to robust drive
  • Developed and produced for continuous operation
  • Worldwide technological experience for over 50 years with the highest quality standards
  • Technically and constructively mature based on years of experience
  • High, fast and long availability of spare parts, guaranteed for 15 years
  • Worldwide service network

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